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Install | Pismo Bumper

Step By Step Instructions for Installing your Owl Pismo Bumper

Step 1: Preparation

  1. Check Compatibility: Make sure your Sprinter Van model is compatible with the Owl Pismo bumper, and if you have parking sensors or adaptive cruise control, keep them in mind during the installation.
  2. Gather Tools: You'll need a T45 Torx bit, trim tool, 13 mm socket, and utility knife or cutting tools.

Step 2: Bumper Removal (if applicable)

  1. Removing the Old Bumper: You can choose to leave the bumper on while cutting or remove it for easier access. Removing the bumper might require extra effort, like detaching the grille and supporting the bumper to prevent movement during cutting.
  2. Detach Parking Sensors (if equipped): If your Sprinter Van has parking sensors, carefully disconnect them by releasing the sensor clips. The sensors are located along the inside of the bumper.

Step 3: Using the CNC Template

  1. Place the Template: Use the provided CNC cut template. This will help mark the cutting lines for your new bumper.
  2. Align the Template: Make sure the lines and edges of the template match with the appropriate points on the Sprinter Van, including Body Lines and the license plate mount.
  3. Tape the Template in Place: Once the template is correctly aligned, secure it with tape.
  4. Mark the Cutting Line: Use a marker to draw the cutting lines on the bumper.

Step 4: Cutting the Bumper

  1. Make Your Cuts: With your cutting tool, carefully cut along the marked lines. It’s recommended to cut inside the line, giving yourself some extra margin to adjust the fit.
  2. Check Fit: After the initial cut, test fit the Pismo bumper. If necessary, trim a bit more until it fits perfectly.

Step 5: Clean Up the Cut Edges

  1. Clean and Smooth Edges: Use sandpaper or a utility knife to clean up any jagged edges along your cut.
  2. Add Edge Trim (optional): For a cleaner look, install edge trim along the cut lines.

Step 6: Removing and Relocating the Parking Sensors

  1. Disconnect Sensors: If applicable, carefully disconnect the parking sensors from the original bumper and wiring harness. Be mindful not to damage the wires.
  2. Install New Sensor Housings: The new bumper will have sensor housings. Snap the sensors into the new housings in the same orientation as they were in the factory bumper.

Step 7: Install the New Owl Pismo Bumper

  1. Position the Bumper: Hold the bumper in place and align it with the mounting points on the Sprinter Van frame.
  2. Insert the Mounting Bolts: Use the provided stainless bolts to secure the bumper to the frame. Insert one bolt on each side to hold it temporarily.
  3. Tighten the Bolts: Once the bumper is in the correct position, tighten all the mounting bolts, including the bolts connecting to the lower frame brackets.
  4. Install Skid Plate (optional): If you’re using a skid plate, follow the instructions for installing it with the bumper, using spacers if necessary.

Step 8: Reinstall Sensors and Final Wiring

  1. Reconnect the Parking Sensors: Route the parking sensor wiring harness through the bumper and snap the sensors back into place.
  2. Reconnect the Splash Shield: Use bolts to reconnect the lower splash shield and any fender liners that were removed during the installation.

Step 9: Final Checks

  1. Test Fit: Check all the fittings and ensure the bumper is secure. Make any final adjustments as needed.
  2. Test Sensors: If your van is equipped with parking sensors or adaptive cruise control, test them to ensure they are working correctly.

Congrats on installing your new gear from Owl!

Remember, Owl is the #1 manufacturer of Off Road gear and accessories for Adventure vans. We have our van experts standing by at our HQ in Arizona if you have any questions. Our gear for Mercedes Sprinter vans, Ford Transit and Winnebago Revel is Made in the USA, and many products are in stock and ship fast.

More soon,
John Willenborg