Skip to content

Install | Expedition Handle

Step-by-Step Instructions for Installing the Expedition Handle on Your Sprinter Van

Step 1: Understanding the Expedition Handle

  • The Expedition Handle is designed to replace your existing handle on the Sprinter Van. It is compatible with carrying a single Rotopax jug.
  • While it has been tested for one Rotopax jug, using multiple jugs is not recommended due to potential stress on the handle.

Step 2: Installing the Rotopax Mount on the Expedition Handle

  • To install the Rotopax mount, begin by screwing the provided bolts through the handle and into the Rotopax mount.
  • Make sure the bolts are securely fastened. This setup allows you to mount a single Rotopax jug on your Sprinter Van.

Step 3: Removing the Existing Handle and Tire Lock

  • To remove your existing handle, first, remove the lock on your Sprinter Van’s wheel if applicable.
  • Then, unscrew the handle by rotating it counterclockwise until it comes off. Ensure that the tire is secured tightly when reattaching any components, as a loose tire can move during driving.

Step 4: Adjusting the All-Thread for Wheel Offset

  • If you notice that the all-thread sticks out too far, especially if you have thinner factory wheels on your Sprinter Van, you can adjust the length.
  • To shorten the all-thread, remove the existing nut, then remove the all-thread from the ladder or mounting point.
  • Screw the extra nut provided onto the back of the all-thread and tighten it to act as a spacer. This will pull the all-thread closer to the vehicle, adjusting for the thinner wheel or different offset.
  • Reassemble the handle, ensuring the washers, locking nut, and other components are in place before tightening everything down.

Step 5: Safety Update – Properly Securing the Handle

  • When installing the Expedition Handle (or a standard handle), ensure that the handle is screwed past the locking hole of the all-thread.
  • If the handle is not screwed far enough, especially with wider tires, it could leave the handle gripping only the end of the all-thread, which is not strong enough to hold the tire securely.
  • The handle must be fully threaded beyond the hole to guarantee it is safely secured.
  • If the all-thread does not reach far enough, contact customer support for a longer all-thread option.

Step 6: Locking the Rotopax Mount on the Expedition Handle

  • To securely mount the Rotopax jug onto the Expedition Handle of your Sprinter Van, start by placing the jug onto the Rotopax mount.
  • Rotate the mount spindle so that the square section locks into the jug, preventing it from rotating.
  • Tighten the spindle by turning it clockwise until the jug is firmly secured.
  • To lock the Rotopax in place, insert the locking tumbler into the mount and turn the key until it locks.
  • Remove the key, and your Rotopax is now securely mounted.

Step 7: Removing the Rotopax Jug

  • To remove the Rotopax jug, start by unlocking the tumbler with the key and removing the locking mechanism.
  • Loosen the spindle by rotating it counterclockwise until the square section releases from the jug.
  • Once loose, rotate the handle flat and remove the jug from the mount.

Congrats on installing your new gear from Owl!

Remember, Owl is the #1 manufacturer of Off Road gear and accessories for Adventure vans. We have our van experts standing by at our HQ in Arizona if you have any questions. Our gear for Mercedes Sprinter vans, Ford Transit and Winnebago Revel is Made in the USA, and many products are in stock and ship fast.

More soon,
John Willenborg