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Install | AlphaRex Headlights

Step-by-Step Instructions for Installing Alpharex Nova Headlights on Your Sprinter Van

Step 1: Prepare for Headlight Adjustment

  • Before starting the installation, park your Sprinter Van facing a wall.
  • Turn on your current headlights and use tape to mark the position of the top beam of light on the wall.
  • Also, mark the spot where your Sprinter Van's tires are on the ground to ensure you can return to the same position when adjusting the new headlights.

Step 2: Remove the Fender Liner

  • Start by removing the fender liner on your Sprinter Van.
  • Locate and remove any push rivets or fasteners holding the liner in place.
  • Once removed, pull the bumper slightly away from the fender. Note that you do not need to fully remove the bumper for this headlight installation.

Step 3: Remove the Front Grille

  • Next, remove the front grille of your Sprinter Van.
  • There are three Torx screws on the grille that need to be removed. After removing these screws, gently unsnap the grille from the vehicle.

Step 4: Disconnect the Headlights

  • Disconnect the stock halogen headlights by unplugging the headlight connector at the back of the unit.
  • Push down on the latch and pull back on the connector to disconnect it.

Step 5: Remove the Stock Headlights

  • To remove the stock headlights from your Sprinter Van, locate and remove four Torx screws: two at the top and two at the bottom of the headlight.
  • Once these screws are removed, carefully pull out the headlight unit.

Step 6: Install the Alpharex Nova Headlights

  • Now, it's time to install the Alpharex Nova headlights in your Sprinter Van.
  • Position the new headlight in place and secure it using the four Torx screws: two at the top and two at the bottom.
  • Ensure the headlight is seated properly before fully tightening the screws.

Step 7: Connect the New Headlights

  • Plug in the new Alpharex Nova headlights by connecting the headlight pin to the connector at the back.
  • Ensure the connector is fully latched to avoid any electrical issues.

Step 8: Reinstall the Grille and Fender Liner

  • Reattach the front grille by snapping it back into place and securing it with the three Torx screws.
  • Reinstall the fender liner, ensuring it fits snugly into place, and reattach the push rivets or fasteners.

Step 9: Test the New Headlights

  • Once the Alpharex Nova headlights are installed, turn on your Sprinter Van's lights to check for proper function.
  • Compare the brightness and beam pattern of the new headlights to ensure they are functioning as expected.

Step 10: Adjust Headlight Aim

  • To adjust the aim of the new headlights, return your Sprinter Van to the position marked earlier.
  • Use the adjustment screws on the headlight units to align the beams to match the markings on the wall.
  • Ensure that the light beam is not too high, so it doesn't blind oncoming traffic.

Congrats on installing your new gear from Owl!

Remember, Owl is the #1 manufacturer of Off Road gear and accessories for Adventure vans. We have our van experts standing by at our HQ in Arizona if you have any questions. Our gear for Mercedes Sprinter vans, Ford Transit and Winnebago Revel is Made in the USA, and many products are in stock and ship fast.

More soon,
John Willenborg